[C38] hinged mold and Frank Butler

Joseph Launie jlaunie at cox.net
Thu May 5 22:30:10 EDT 2011


Steve,
     One reason that Catalina was able to sell the C-38 at such a 
reasonable price for what was really a custom boat was that Frank got 
the expensive hinged hull mold from Johnnie at such a good price. Joe 
Launie/Macavity

On 5/5/2011 2:03 PM, S Orton wrote:
> We need to expand on this story and Joe's article is a very good 
> start- it would make a great article for the MAINSHEET!
> Cheers, Steve O
>
> ------------------------------------------------------------------------
> Date: Thu, 5 May 2011 06:06:18 -0700
> From: drstrong at ucdavis.edu
> To: listserve at catalina38.org
> Subject: Re: [C38] hinged mold and Frank Butler
>
> Joe: Another great story from the master. Thanks! Don
>
> On 5/5/11 1:28 AM, Joseph Launie wrote:
>
>     Steve,
>         I have a vague recollection of seeing the mold at Johnnie
>     Schumacher's Yankee Yachts operation when the first Yankee 38's
>     were being built. It was upside down when I saw it and the hinge
>     was somewhere on top. I crewed on Independance, a Blue hulled
>     Yankee 38. It was a one tonner. Ted Tuner bought hull number 3. We
>     went to the first One Ton World's in San Diego and got hammered.
>     We were last and Ted Turner next to last. At the trophy dinner,
>     Ted came over and told us how happy he was we were there -
>     otherwise, he would have been last. (the boat was way too heavy)
>     John Linsky, my skipper, was a good friend of Johnnie Schumacher.
>     When Yankee Yachts shut down, Johnnie sold the mold to Frank
>     Butler. It was going to be called the Sparkman Stevens 38 but
>     Frank and Olin Stevens got into it over changes Frank made to the
>     hull, deck and mast. Frank  lengthened the rudder (and increased
>     it in size again later) and changed the aft end of the keel. He
>     changed the flush deck of the Yankee to what we have now and did
>     his magic with the interior. He made the mast 2 feet higher - his
>     standard change. But thru it all, with minor modifications, he
>     used that huge, heavy, expensive hinged mold. With the tumble-home
>     that was the only way to do it. You can only get so many cupcakes
>     out of one mold. When it came time to replace it, Frank stopped
>     making the 38.  Joe Launie/Macavity
>
>     On 5/4/2011 10:49 PM, S Orton wrote:
>
>         Joe, Did you actually see the clam shell mold?  If so where
>         was the hinge located?  I would think it would be
>         somewhere below the stub keel.  This discussion makes me feel
>         a lot better about the structural aspect of the  Cat38- it is
>         a one piece hull, not a hull made in halves and butted
>         together with epoxy.  This also confirms why I could never
>         find in the interior a parting line which would result from a
>         2 piece hull.  But a crack that Steve S found on his boat is
>         not good in my opinion.  What caused the cracks?  What is the
>         surrounding material- bondo?  I guess I would of repaired
>         it with glass cloth and epoxy or vinylester down to sound hull
>         material and fair out about 6" all the way around.  When our
>         boat was peeled I don't remember seeing any filler material in
>         that area, so what Steve S saw is very concerning to me.  But
>         this is an ex aero space structural engineer talking and I
>         must remember these boats have existed for 20 plus years and I
>         have never heard of a hull coming apart.
>         Cheers, Steve O  (Santa Susanna, #304)
>         > Date: Wed, 4 May 2011 20:34:16 -0700
>         > From: jlaunie at cox.net <mailto:jlaunie at cox.net>
>         > To: listserve at catalina38.org <mailto:listserve at catalina38.org>
>         > Subject: Re: [C38] (no subject)
>         >
>         > actually, it was a very expensive one piece mold with hinges
>         in the
>         > middle. The cost of the mold is the reason they stopped
>         making the boat.
>         > Joe Launie, Macavity
>         >
>         > On 5/4/2011 1:13 PM, Dick Kilroy wrote:
>         > > With the reverse transom the boat had to have been made in
>         half's. One
>         > > peace would be very hard to get out of the mold.
>         > >
>         > > Dick
>         > > ----- Original Message ----- From: "Max Soto"
>         <maxsoto at gmail.com> <mailto:maxsoto at gmail.com>
>         > > To: "Catalina 38 Listserve" <listserve at catalina38.org>
>         <mailto:listserve at catalina38.org>
>         > > Sent: Wednesday, May 04, 2011 10:49 AM
>         > > Subject: Re: [C38] (no subject)
>         > >
>         > >
>         > >> Weren't our hulls made in two halves????? Or were the
>         molds????
>         > >> While working out some blisters a while ago I noticed
>         somo voids in
>         > >> the center line of the hull, right were the crack
>         runs.... Just
>         > >> filled it with redin, and leaved it alone.
>         > >> I noticed that the hull has what looks like the balsa
>         wood strip
>         > >> running down on the center of a surfboard ( but of
>         course, it wasn't
>         > >> balsa)... That's were the crack in this pic is located...
>         > >>
>         > >> Max
>         > >>
>         > >> Sent from my iPod
>         > >>
>         > >> On May 3, 2011, at 23:28, "Steve Smolinske"
>         > >> <SSmolinske at rainierrubber.com>
>         <mailto:SSmolinske at rainierrubber.com> wrote:
>         > >>
>         > >>> Center line crack
>         > >>>
>         > >>> <photo.JPG>
>         > >>>
>         > >>>
>         > >>>
>         > >>> Steve Smolinske
>         > >>>
>         > >>> Sent from my iPhone
>         > >>> _______________________________________________
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>
> -- 
> Donald R. Strong
> Professor
> Dept. of Evolution and Ecology
> University of California, Davis 95616
>
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