[C38] Listserve Digest, Vol 6, Issue 369 Heater (alden andre)(standing rigging)

Max Soto maxsoto at gmail.com
Fri Nov 19 18:47:51 EST 2010


Joe,

Just as Les, I did it myself. Bought the 5/16" 316 stainless wire from
riggingonly.com in MA, they have great prices and are highly recommended,
but in order to save some bucks at that time, I requested what they  call
the "caribbean rig", which means that every wire came already cut with a
foot larger than the specs with a swage terminal on top, and I just had to
measure to the right lenght, cut and install a swageless STA-LOCK fitting on
the turnbuckle side. I just used a standard hand saw, this wires are very
easy to cut, it just takes some patience....
The price was about $1600 about five years ago without the turnbuckles
bodies. All terminals and t-bolts with togless were included.

I replaced all the wires with the mast up.. I changed one wire at the time,
so it took a lot of up and down trips aloft....
As I was taking a wire down, I measured each of them and compared to the
wire specs on the C38 web and all of them matched perfectly....not even a
1/16" difference.
Les, I guess you are a little bit wrong about the turnbuckles size......
Headstay and backstay are 5/8",  and all the shrouds are 1/2"...not a single
3/8"...

The double jaw toggles for the headstay and backstay had to be purchased at
Lefiell, since I wasn't able to find a regular replacement.
With my lack of experience in rigging bak then, I foud it was a very easy
job... It just took a whole Saturday and lots of sunblock to replace all the
wires(had no furling unit back then). I tunned the rig on Sunday.....
Hope this helps...

Max
2010/11/19 Les <hlhowell at pacbell.net>

> Hi, Joe,
>        We did all the standing rigging on JACE with 5/16" stainless, and
> norseman fittings.  The fittings ran about $50-80 each.  the wire I
> think was about 3.89/foot.  I just bought a spool.  We labeled each of
> the guys and stays while they were on the boat using paper labels
> wrapped with clear packaging tape before the mast was unstepped. (we did
> this at the same time I had the mast Awlgripped (wish I had known about
> powder coating!!!).
>
>        We streteched each line out on the pavement near out house and
> measured
> the cut point.  We cut the line by a simple trick.  I drilled a 3/8"
> hole through a piece of 2x4, then clamped that to a sawhorse.  Then I
> would run the cable through that (the spool was suspended between two
> other saw horses on a piece of pipe I clamped down to them using a
> notched block.  I used a hacksaw to cut a vertical groove into the holed
> 2x4 block and then ran the cable through it, and out to the street for
> measuring.  Then I would measure and mark it, then retract it to the
> block and cut it for the length I needed.  Then I would mark the length
> just like the original, with packing tape and a paper label.
>
>        The only warning is to make sure that the assembled length is
> correct.
> I measured all the fittings to be sure that when the cable end was stuck
> inside the norseman fitting I knew exactly how much more length was
> equal to the overall length of the original cable and crimped on
> fitting(s).
>
>        The entire cost was about 1200 if I remember right, and the total
> wire
> length was just over 343 feet (you can NOT rely on the measurements from
> the drawings, because the boats are sometimes slightly different, or the
> hardware has been moved or replaced with a different piece.)  I did add
> a second toggle at the stern to ease some of the stress on the backstay
> chain plate.  The angle just wasn't quite right, even in the original
> setup.
>
>        The basic bill of materials is something like:
>        300' wire
>        10 turnbuckles with "T" fittings
>        10 eye ends (check your mast fitting ends on the existing wires)
>        1 toggle for the stern (optional, but I recommend it)
>
>        Use some non stretch line or a length of small flexible cable to
> measure mast centering.  Attach it to a slide fitting for your mast, and
> use the halyard to position it at 1/3, 2/3, and top of the mast checking
> for equal length at each point.  You may want to slant the mast back a
> bit if you are a racer, and if you do, you may need to adjust the
> lengths of the lowers, forestay and back stay to accomplish that, but be
> aware that there is not any slop for the mast except the small margin
> around the partners.
>
>        One good thing we did was to get the mast sealed in place with a
> rubber
> compound.  There are a couple of versions on the market, and any of them
> work well.  Mast leaks are a thing of the past for us.  If you do it
> yourself, make sure you don't bond the mast to the deck.  Just to the
> tophat.  Use plumbers putty to fill from below the headliner to just
> above deck level.  You can leave that in there even afterwards, we did.
> It is not noticable.
>
>        For some reason, the starboard forward lower ended up just a bit
> shorter than the original.  A mis-measurement perhaps?  But there was
> enough length to work OK.
>
>        Remember measure twice, cut once.
>
>        There is no shortcut to lengthening one of these wires, just a
> do-over
> with more wire.  Not to worry, keep the old for a spare (we started with
> the longest first working to the shortest, just in case).
>
>        Here are the wire lengths from specs== look on webpage and verify
> that
> the fittings you get match the length (Notice that on the webpage, the
> measurement was from the center of the eye to the end of the stud.)
>
>        Basics: forestay 1 (50'5.5")
>                backstay 1 (52'5.24")
>                topstay  2 (49'4")
>                midstay  2 (34'7.5)
>                forelowers 2(17'9"')
>                foreafters 2(18')
>        eyes at the top of each 10 total
>        turnbuckles at the lower ends 10 total
>        added toggle on the aft stay. 1 total
>
>        NOTE that the forestay and aftstay have 1/2 studs and turn buckles.
> This is probably overkill, since the 5/16 wire will break before the 3/8
> turnbuckles.  But to remain consistent with the design, I strongly
> recommend you follow Catalina's recommendations.  Remember that you have
> about 200 hp tugging at that mast in full sail at 20kts.  Not to mention
> you spinnaker "go for broke" guys.
>        There are a number of different wire types.  If you go for the dymel
> (I
> think I spelled that right) which has a smoother outer appearance, there
> may be a requirement for a specific norseman fitting.  Remember to seal
> the fittings to prevent crevice corrosion.  Other than that, the whole
> job was simple, just basically time consuming.
>        I am attaching a drawing of my "cutting block".  You may find it
> helpful.  Also put the hacksaw blade in so it cuts on the draw not the
> push.  This will help prevent you "forcing the blade", and make the cuts
> smoother with fewer spreads on the ends.
>
> Regards,
> Les H
>
>
> On Wed, 2010-11-17 at 21:46 -0800, Joseph Launie wrote:
> > Larry,
> >
> >      Macavity carries some to avoid scurvy. I am pulling the mast and
> > replacing the standing rigging including turnbuckles because of age. Has
> > anyone dune this recenly and have an idea of cost? Joe Launie/Macavity
> >
> > On 11/17/2010 3:14 PM, Larry Malmberg Live wrote:
> > > Ahhh yes, racing fluid, I would recognize it anywhere.
> > >
> > >
> > >
> > >
> > >
> > >
> > > Best regards,
> > >
> > > Larry Malmberg
> > >
> > >
> > >
> > > -----Original Message-----
> > > From: listserve-bounces at catalina38.org
> > > [mailto:listserve-bounces at catalina38.org] On Behalf Of Chuck Finn
> > > Sent: Wednesday, November 17, 2010 2:12 PM
> > > To: Catalina 38 Listserve
> > > Subject: Re: [C38] Listserve Digest, Vol 6, Issue 369 Heater (alden
> andre)
> > >
> > > Below is a picture of my heater on the Mighty Quinn (the two guys in
> the
> > > picture were part of my crew doing what we do best)!
> > >
> > > This is the Dickenson Newport propane heater.  I like it because
> > > installation is easy compared to the diesel types and it really does
> heat
> > > the cabin.  It does not draw combustion air from the cabin, which
> > > means I never have to worry about carbon monoxide or propane gasses.
> > > I had one of their fireplaces on a previous boat that could burn wood
> or
> > > coal, but the propane version is so much easier to use and keep clean.
> > > Probably the best part is you can get right up next to it to warm up
> (just
> > > like a stove).  Besides, my wife says they are pretty and really do dry
> out
> > > the cabin.
> > >
> > > Chuck Finn
> > > Mighty Quinn  #114
> > > Great (frigid) Lakes
> > >
> > > On 11/17/2010 2:33 PM, Phil Gay wrote:
> > >
> > >> Steve,
> > >>
> > >> I am planning to put some heat on Que Linda as well this winter and am
> > >> interested in your choices.  There are probably other cool weather
> > >> sailors who would be interested.
> > >>
> > >> BTW thanks for putting a pertinent well illustrated article in the
> > >> Technical part of the November "Mainsheet."
> > >>
> > >> Phil Gay
> > >> C38 049 Que Linda
> > >> Everett, WA
> > >>
> > >
> > >
> > > _______________________________________________
> > > Listserve mailing list
> > > Listserve at catalina38.org
> > > http://catalina38.org/mailman/listinfo/listserve_catalina38.org
> > >
> > >
> >
> > _______________________________________________
> > Listserve mailing list
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> > http://catalina38.org/mailman/listinfo/listserve_catalina38.org
>
>
>
> _______________________________________________
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>
>


-- 
Max Soto
C38 #198 ESTANCIA
Puntarenas, Costa Rica
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